Benefit from our experience
Increase the productivity of your Bihler system, increase the service life of your tools and efficiently perform programming and welding tasks. We are happy to show you how during our customized consultation. All of this has the aim of ensuring that you meet your customers' requirements faster and more cost-effectively.
Consulting
Cutting tool optimization
Duration: by arrangement
The main focus of our consultation lies in finding and implementing approaches for increasing the service life of your cutting tools, increasing the productivity of your stamping operations and improving your stamping results.
First, our in-house tool making experts analyze the design of your cutting tools. Then the actual tool components are assessed in detail. Design, process and productivity weaknesses are identified. Optimization potentials are recorded and calculated. Then a target concept is created to describe the solutions and efforts that allow the greatest potentials to be realized. In cooperation with you, we implement the optimization measures. The project is completed after it has been shown that the measurable objectives have led to the desired success.
The benefits to you: Optimizing your cutting tools increases the efficiency and profitability of your systems and your equipment.
Cutting gap test
Duration: by arrangement
Your task is to design a new cutting tool or optimize an existing cutting tool. One of the most important factors is the correct cutting gap.
A strip progression with different cutting gap sizes is created with a Bihler test tool and your original material. Smooth cutproportion, interruption, radius of entry and the formation of burrs are evaluated and documented. After completion of the tests, you will receive the generated strip progression together with an extensive evaluation. This includes our recommendation for the optimum cutting contour.
Your benefit: The correct cutting gap improves your part quality, increases the tool service life and reduces the creation of chips and flakes.
Manufacturing process optimization
Duration: by arrangement
The main goal of this consultation is optimizing the tool and module setup on your system.
Together with you, our expert analyzes the current state of your production process on-site at your facilities. At the same time, you learn about the influence of various factors on your production activities. Our expert then presents you with the necessary measures for optimum machine and tool settings and implements them directly if possible.
Setup times are also examined carefully. Because These are downtime and must be kept as short as possible. Our expert provides you with a defined procedure to minimize your tool setup and adjustment times.
The benefits to you: By optimizing your production processes, the process and economic efficiency of your system is increased significantly. Standardized setup procedures help minimize errors.
Tool adaptation
Duration: by arrangement
You want to adapt a component previously produced on an old machine type to a new Bihler machine type?
This means you need to adapt and use an existing tool with your new machine. This is the exact core competence of our experts. They have successfully completed hundreds such tool adaptations. Our experts analyze your tool and specify if and which tool parts are required for an adaptation. We then manufacture these tool parts and set them up on your new machine together with the existing tool. During setup of the tool operation, we optimize the individual movements of the servo axes.
Your benefit: In the shortest possible time, you produce stamped and formed parts which were formerly produced on an old machine type on your new machine. You profit from higher pulse rates and improved accuracy.
Manufacturing process development
Duration: by arrangement
You need to design a production concept for a Bihler system and develop tools based on this concept?
This is the exact core competence of our experts. Over the years, we have developed and implemented optimized production processes for hundreds of different parts. We provide you with this know-how during our consultation and develop specific solutions together with you and also assist you during their implementation.
The benefit to you is that we can find an efficient production concept and ensure optimum tool design for your application with our experience and expertise. In addition, you learn from our know-how and can profit from this expertise for future tasks.
Control system programming
Duration: by arrangement
You need to create part-specific programs for your system?
This is the exact core competence of our experts. During our consultation, we help you with the programming of your system. In cooperation with you, we develop specific solutions, create programs for your applications and accompany you during the course of your projects.
The benefit to you is a perfectly suited and fast implementation of your programming tasks thanks to our experience and competence. In addition, you learn from our know-how and can profit from this expertise for future tasks.
Welding process setup
Duration: by arrangement
You need to create a welding application for your system?
This is the exact core competence of our experts. They have developed and implemented countless resistance welding processes and solutions. During our consultation, we support you with information about your resistance welding applications and answer any questions regarding theory and practice. In cooperation with you, we develop specific solutions, contribute to the performance of your welding application and accompany you during the course of your Projects.
The benefit to you is a perfectly suited and fast implementation of your welding application thanks to our experience and competence. In addition, you learn from our know-how and can profit from this expertise for future tasks.
Contact
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Pamela Fichtl Otto Bihler Maschinenfabrik Tel.: +49(0)8368/18-176 |
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Peter Thieme Otto Bihler Maschinenfabrik Tel.: +49(0)8368/18-348 |