Bihler control system with even greater ease of use
The VC 1 control system has proven itself in everyday production for users all over the world. With the comprehensive control platform, a wide variety of manufacturing solutions with a wide range of process steps can be controlled intuitively and reliably - on all Bihler machine types.
State-of-the-art software and hardware features make the intelligent control system a guarantee for greater efficiency in your production. The new control system version 3.0 now includes many new features and functions that make production on Bihler systems even easier, safer and more efficient.
New features of VariControl 3.0
- Redesigned control panel with 24-inch multi-touch display
- Control panel with twelve programmable illuminated ring buttons and emergency stop button
- Ergonomic keypad including touchpad
- Quick and easy access authorization via RFID pit reader
- Electronic handwheel integrated in control panel
- Optimized, intuitive menu navigation with attractive appearance
- Batch tracking and set-up support with Data Matrix Code Scanner (DMC)
Simple, fast machine setup without programming experience
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Short setup times
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Minimized risk of error
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Increased machine performance
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Increased machine availability
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Reduced manufacturing costs
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Reduced tool spare parts costs
Setup without an external programming device
- Significant cost savings
Direct programming of NC process modules or valve controllers with simple input masks in the control system
- Simple integration of additional servo process modules such as NC units, feeds, presses, strip transport, thread forming or screw fastening units and controls for special functions
- Application range of VC 1 universally expandable
- Flexible use for all Bihler machines and servo-based special solutions
- Control of valve banks or single solenoid valves including end position controls programmable with simple input masks
Freely configurable production menus and user interfaces
- Can be individually adapted for any application by the customer
Multimedia diagnostic and online help system
- Easy to operate even for less highly qualified employees
- Clear, unambiguous instructions
- Simple integration of operating instructions, help texts, graphics, films and individual hot spots for the rapid combining of functions
Integrated recording of measured values and production data
- Efficient process monitoring
- High level of transparency during production
- Integration into any in-house customer network via standardized OPC UA interface (MES / ERP)
- Worldwide access capability
- Automatic documentation of processes/manufactured parts
- Extremely simple networking of machines for streamlined production planning
- Minimum downtime
Simple integration of subsequent processes
- Production systems become scalable
- The machine grows in step with the requirements (quality, throughput, level of automation)
- Low initial investment
- Reusable for new products
Remote maintenance capacity via secure Internet connection (VPN) and Bihler remote maintenance portal
- Improved support and enhanced security
- Fewer service interventions
- Very short reaction times
- Cost savings
- Alternative support with AR glasses
Online change of operating language
- Possible to change language during system operation
- No downtime
Ready for digital manufacturing (Industry 4.0)
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The standard integrated OPC UA interface allows machine conditions to be transmitted to higher-level MES or ERP systems or to the Bihler Digital App. OPC UA is the interface and basis for future requirements in the field of IoT, M2M, and I4.0.
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Minimizing downtime through constant online diagnostics of the machine and all processes
Contact
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Richard Wagner Otto Bihler Maschinenfabrik +49(0)8368/18-281 |